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Type of problem |
|
Cause |
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Remedy |
|
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Blade Worn out of Round |
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Shaft bearings are worn |
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Install new blade shaft bearing as required |
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Blade arbor hole is damaged from previous mismounting |
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Replace worn shaft or mounting arbor bushing |
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Bond is too hard for material, causing a "rounding" and wearing one half of the blade more than the other |
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Make certain that drive pin is functioning |
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Blade will Not Cut |
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Blade is too hard for material being cut |
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Select proper blade specification for mateial being cut |
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Blade has become dull as a result of being used on too hard a material |
|
Tune engine according to manufacturer's manual |
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Uneven Segment Wear |
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Insufficient water(usually on one side of blade) |
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Flush out water system and check flow and distribution to both side of blade |
|
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Equipment defects cause the segments to wear unevenly |
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Replace bad bearings, worn arbor or misalignment to spindle |
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Saw is misaligned |
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Check saw head aligned for squareness both vertically and horizontally |
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Arbor Hole Out-of Round |
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Blade collar is not properly tightened, Permitting blade rotation or vibration on the shaft |
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Tighten the shaft nut with a wrentch to make certain that the blade is adequately secured |
|
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Blade collar is not properly tightened, Permitting blade clamping |
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Clean blade collars, making certain they are not worn |
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Blade is not properly mounted |
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Make certain the blade is mounted on the proper shaft diameter before tightening shaft nut |
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Ensure the pin hole slides over drive pin |
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Make sure that drive pin is in pin hole |
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Undercutting the steel center |
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Abrasion of steel center due to highly abrasive fines generated during cutting |
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Use as much water as possible to flush out fines generated curing cutting or use wear-retardant cores |
|
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Cutting through material into sub-base |
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Wear-retardant cores are not always the ultimate solution to eliminate undercutting |
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Provide an adequate water flow to the steel center area immediately adjacent to the segment |
|
|
Segment Cracks |
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Blade is too hard for material being cut |
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Use a blade with a softer bond |
|
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Blade Wobbles |
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Blade runs at improper speed |
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Check for bad bearings, bent shaft, or worn mounting arbor |
|
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Blade collar diameters are not identical |
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Check blade collar discs to make sure they are clean, flat and of correct diameter |
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Blade is bent as a result of dropping or twisting |
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Make certain that blade shaft is running at recommended RPM to match tensioned speed of blade |
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Segment Loss |
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Overheating due to lack of water |
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Check water feed lines and make sure flow is adequate on both sides of blade |
|
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Steel center is worn from undercutting |
|
Use sufficient water to flush out the cut |
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Defective blade collars are causing blade misalignment |
|
Clean blade collars or replace |
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Blade is too hard for material being cut |
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Use proper blade specification for material being cut |
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Blade is cutting out of found, causing a pounding motion |
|
Replace worn bearing |
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Improper blade tension |
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Ensure blade is running at correct RPM, blade is tensioned for correct RPM |
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Cracks in steel center |
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Blade flutters in cut as a result of blade losing tension |
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Tighten the blade shafter nut |
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Make sure blade is running at proper tensioned speed and taht drive pin in functioning properly |
|
|
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Blade specification is too hard for the material being cut |
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Use a softer bond to eliminate stress which create cracks |
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Bad blade shaft bearing |
|
Replace blade shaft bearing |
|
Loss of Tension |
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Steel center has been overheating as a result of blade spinning on arbor |
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Check water flow, distribution and lines and tighten the blade shaft nut |
|
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Steel center has been overheating from rubbing the side of material being cut |
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Make certain blade RPM is correct so the blade operates at its tensioned speed |
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Unequal pressure at blade clamping collars |
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Blade clamping collars must be identical in diameter and the recommended size |
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Improper blade specification: blade is too hard for the material being cut |
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Use a softer bonded blade to reduce operating stresses |
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